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MANUFACTURING

Smart Manufacturing Transformation for a Global Industrial Leader

Building intelligent factories. Driving operational excellence.

We partnered with a global industrial equipment manufacturer to digitally transform their manufacturing operations using IoT, AI, and advanced analytics to improve productivity, quality, and agility.

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Increase in Overall Equipment Effectiveness
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Reduction in Downtime
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Improvement in Production Yield
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Data Accuracy Achieved
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Customer Satisfaction Improvement

The Challenge

The client was operating on legacy systems that were monolithic, highly customized, and expensive to maintain. It faced challenges such as:

  • Fragmented shop-floor systems and limited visibility
  • Unplanned downtime and scrap rates
  • Siloed data across disparate systems
  • Manual reporting and delayed decision-making
  • Need for predictive insights and automation

Our Solution

We designed and implemented a modern, cloud-native platform with a microservices architecture.

  • Deployed IoT sensors for real-time machine and process data
  • Built a cloud platform on AWS for data ingestion and analytics
  • Developed AI/ML models for predictive maintenance
  • Implemented real-time dashboards for production and OEE
  • Integrated systems with ERP, MES, and CMMS

Business Impact

The transformation delivered significant business outcomes and long-term value.

  • 30% increase in OEE
  • 25% reduction in unplanned downtime
  • 20% improvement in production yield
  • 15% reduction in operational costs
  • Real-time visibility enabling data-driven decisions

Technology Stack

AWSAzure IoTSnowflakePythonTensorFlowKafkaPower BIDatabricks

Engagement Approach

1

Assess & Discover

2

Design & Architect

3

Build & Integrate

4

Test & Validate

5

Deploy & Scale

6

Operate & Optimize

Ready to Transform Your Manufacturing?

Let's discuss how we can help you modernize, innovate, and grow.

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